The US hoodie market is worth $14.36 billion in 2026 — and American consumers are more selective than ever about what they wear and which brands they trust. Generic hoodies with weak construction, cheap fabric, and poor finishing don’t survive in this market. Quality does.
Rajco USA is a custom hoodie manufacturer built on 90+ years of apparel production expertise, a 6,000+ employee manufacturing facility, and a Brooklyn, New York office that keeps your brand US-coordinated from the first brief to the final delivery. Since 1935, we’ve manufactured premium hoodies for streetwear labels, athletic brands, corporate merchandise programs, collegiate collections, and DTC startups across the United States — building products that perform in the real world and represent brands with confidence.
What makes us different from other hoodie manufacturers in the USA isn’t just experience — it’s how we work. Every hoodie we produce is cut and sewn from scratch to your exact specification. Your silhouette. Your fabric weight. Your construction detail. Your branding applied in-house through embroidery, screen printing, puff printing, or sublimation — no subcontracting, no quality gaps between vendors. From 280gsm lightweight French terry to 450gsm heavyweight garment-dyed fleece, we source and test every fabric before a single pattern is cut.
Whether you’re launching your first hoodie drop, scaling a private label collection, or sourcing bulk hoodies for a corporate program — Rajco USA delivers the manufacturing quality, US-based communication, and production consistency that American brands depend on.
Custom Hoodies We Manufacture
Rajco USA manufactures every hoodie style the US market demands — from heavyweight streetwear drops to lightweight athletic pullovers. Every style is fully customizable in fit, fabric, color, and branding.
Custom Hoodies
Manufacturer
Our custom hoodies are built entirely to your brief — your fit, your fabric weight, your design, your branding. We manufacture standard, oversized, boxy, cropped, and longline silhouettes across all major hoodie styles. From the pattern to the final press, every detail is yours. Our cut and sew manufacturing team works from your tech pack or builds one for you through our Sportswear Tech Pack service — so production starts right and samples arrive accurate.
Embroidered Hoodies
Manufacturer
Embroidery is the premium branding standard for US hoodie brands — and the decoration method that communicates quality before the customer reads a single word. Our in-house embroidery team handles chest logos, sleeve branding, back details, and hood embellishments with precise stitch counts and color matching on all fabric weights from lightweight French terry to 450gsm heavyweight fleece.
Printed Hoodies
Manufacturer
Bold graphics. Large-format chest artwork. Vintage-inspired prints. All-over patterns. Our in-house screen printing and sublimation printing teams handle every print application with professional color accuracy and wash durability built in. Screen printing is the US standard for high-volume graphic hoodies — it scales cost-effectively and delivers sharp, consistent results on every unit.
Custom-Fit Hoodies
Manufacturer
Fit is what separates a good hoodie from a great one — and US consumers know the difference immediately. Our custom-fit hoodies are pattern-graded to your exact measurements across every size in your run, from XS to 4XL. Shoulder width, chest circumference, body length, sleeve length, hood depth, and cuff width are all specified in your tech pack and held to tight tolerance through bulk production QC.
Baggy Hoodies
Manufacturers
The oversized, dropped-shoulder hoodie is the dominant silhouette in the US streetwear market — and it demands precision to look intentional rather than simply large. Our oversized hoodies feature true dropped shoulder seams (1–3 inches off the natural shoulder), extended body length, wider sleeves with correct proportional tapering, and heavyweight fabric (380–450gsm) that drapes properly rather than ballooning.
Pocket Hoodies
Manufacturers
Pockets are no longer optional for US hoodie buyers — they’re an expectation. Our pocket hoodies are available with kangaroo front pouches, side seam pockets, zippered security pockets, and waistband hidden pockets. Each pocket style is constructed for function as well as aesthetics: proper pocket bag depth, reinforced seams at stress points, and clean topstitching that matches the garment’s overall construction standard.
High Quality Hoodie Manufacturer in the USA
When US brands search for a reliable hoodie manufacturer, they’re not just looking for the lowest price — they’re looking for a production partner who delivers consistent quality, on-time shipments, and honest communication on every order. That’s exactly what Rajco USA has built its reputation on since 1935.
Hoodie Styles We Manufacture
RAJCO USA Industries is a trusted name for durable, high-quality hoodies. With years of experience, we specialize in designing and manufacturing hoodies that combine comfort, style, and lasting quality.
Custom Hoodie Manufacturing for Every Brand
Whether you’re just starting your business or already an established brand, RAJCO USA Industries is here to bring your hoodie ideas to life. We design and manufacture custom hoodies with passion, ensuring every piece reflects your brand’s style and quality. From unique designs to durable fabrics, we create hoodies that not only look great but also help your brand stand out in the market.
Our team works closely with you at every step — from design and fabric selection to stitching and finishing. With advanced techniques and skilled craftsmanship, we make sure your hoodies are comfortable, long-lasting, and perfectly tailored to your needs.
Why US Brands Choose Rajco USA as Their Luxury Hoodie Manufacturer
- 90+ Years of Apparel Manufacturing — Since 1935: Three generations of production expertise. We’ve refined every stage of the hoodie manufacturing process — from pattern grading and fabric sourcing to flatlock seaming and final pressing — so your hoodies arrive exactly as designed, every time.
- True Cut-and-Sew Production — Not Blank Decoration: We don’t buy pre-made hoodie blanks and decorate them. Every Rajco USA hoodie is cut and sewn from raw fabric to finished garment — giving you full control over fit, construction, fabric weight, and every detail that defines product quality. See our cut and sew manufacturing capabilities.
- All Decoration In-House Embroidery, screen printing, sublimation printing, puff printing, and heat transfer — all handled under one roof. No subcontracting means no quality gaps, no communication failures between vendors, and no delays waiting for decoration to come back from a third party.
- Private Label Ready — Your brand name, your labels, your hang tags, your packaging. Our private label manufacturing service delivers shelf-ready hoodies under your brand identity — with custom woven labels, care instructions, branded hang tags, and polybag or box packaging applied before shipment.
- OEM Manufacturing for Brand-Exclusive Designs — If your hoodie has a design detail that sets it apart, our OEM clothing manufacturing model protects your design IP and produces it exclusively for your brand.
- Sustainable Manufacturing Options Over 30% of US consumers now actively prefer eco-conscious apparel. Rajco USA offers recycled cotton fleece, recycled polyester fleece, and OEKO-TEX certified fabrics through our sustainable clothing manufacturing program — so your hoodie brand can meet the expectations of the growing US eco-conscious market.
- US-Based Coordination — Brooklyn, New York Our Brooklyn, NY office manages every client project in US business hours, US time zones, and with full understanding of the US market. You’re not emailing a factory at midnight hoping for a reply. You have a dedicated coordinator who speaks your language and understands your deadlines.
Hoodie Fabrics — Every Weight and Construction
The fabric is the most important decision in hoodie manufacturing. It determines how your hoodie feels, how it’s priced, how it washes, and how your US customer reviews it. Rajco USA sources and tests every fabric before production begins.
| Fabric | GSM Range | Key Properties | Best For |
|---|---|---|---|
| 100% Cotton Fleece | 300–420gsm | Soft, natural, breathable | Premium streetwear, DTC |
| Cotton/Poly Fleece (80/20) | 280–360gsm | Shape retention, less shrinkage | Corporate, collegiate |
| Cotton/Poly Fleece (50/50) | 280–320gsm | Durable, cost-efficient | Promo, high-volume orders |
| French Terry | 240–300gsm | Lightweight, breathable loops | Athletic, spring/summer |
| Heavyweight Fleece (400gsm+) | 400–500gsm | Premium weight, luxury drape | Ultra-premium streetwear |
| Recycled Cotton Fleece | 300–380gsm | Sustainable, soft | Eco-conscious brands |
| Recycled Poly Fleece (rPET) | 300–400gsm | Performance + sustainability | Outdoor, performance brands |
| Garment-Dyed Cotton | 320–420gsm | Vintage wash, tonal variation | Premium DTC, limited drops |
| Performance Knit | 240–300gsm | Moisture-wicking, stretch | Athletic, gym brands |
Not sure which fabric is right for your brand? Our production team advises on fabric selection based on your retail price point, target customer, and seasonal market. Read our complete guide to fleece hoodie.
Ready to Build Your Custom Hoodie Line with Rajco USA?
Our Hoodie Manufacturing Process
No surprises. No shortcuts. Here is exactly how Rajco USA takes your hoodie from brief to your US doorstep:
Consultation & Brief
Share your vision: style, fit, target customer, fabric preference, design references, and order quantities. Your dedicated US-based production coordinator maps the full plan.
Tech Pack Development
No tech pack? No problem. Our Sportswear Tech Pack service builds your complete technical documentation — construction specs, fabric callouts, measurement charts, stitch types, and decoration placement — before sampling begins.
Fabric Selection & Testing
We select your fabric against the brief — weight, composition, hand-feel, colorfastness, shrinkage, and wash durability all tested before production begins.
Sample Production
Physical samples are produced and shipped to your US address. Wear them. Wash them three times. Check the hood shape, ribbing tension, pocket placement, and decoration accuracy. We revise until every detail matches your approved spec exactly.
Bulk Production & QC
Full production runs with systematic quality checks at every stage — seam strength, stitch consistency, hood symmetry, color accuracy, label alignment, and dimensional measurement against your approved spec sheet.
Branding & Packaging
Custom woven brand labels, size labels, care instruction tags, branded hang tags, and polybag or retail box packaging — all applied before shipment. Your hoodies arrive retail-ready, brand-authentic, and presentation-perfect.
Who Rajco USA Manufactures Hoodies For
Our custom hoodie manufacturing serves US brands across every segment:
Frequently Asked Questions
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