Custom Tracksuit Manufacturer in the USA — Rajco USA Since 1935

Finding a tracksuit manufacturer in the USA that delivers consistent quality, real performance fabrics, and complete customization is harder than most brands expect — until they find Rajco USA.

Since 1935, we have manufactured premium sportswear and custom tracksuits for brands, sports teams, gyms, retailers, and wholesalers across the United States and worldwide. With over 90 years of continuous manufacturing experience from our Brooklyn, New York facility, we bring the technical expertise, production depth, and genuine commitment to quality that serious brands demand from a manufacturing partner.

The global tracksuits market was valued at $9.58 billion in 2024 and is projected to reach $17.98 billion by 2030, growing at a CAGR of 7.6%. North America holds more than 40% of global market share — making the USA the single most important tracksuit market in the world right now. If you are launching a tracksuit brand, expanding an existing collection, or sourcing wholesale tracksuits for your retail network, this is the moment — and Rajco USA is the manufacturing partner to do it with.

We are a direct manufacturer — not a broker, agent, or trading company. Every tracksuit we produce is manufactured in our own facility by our own team. That means better pricing, full production transparency, and direct communication throughout your entire order.

90+ Years of Manufacturing Experience — Since 1935

Rajco USA has been manufacturing sportswear since 1935 — making us one of the longest-established tracksuit manufacturers in the United States. Nine decades of production experience means we have manufactured for professional sports organizations, national retail chains, gym brands, streetwear labels, and independent apparel startups — and we know how to deliver for all of them.

When you work with Rajco USA, you are not working with a factory still figuring out quality systems. You are working with a team that has solved every production challenge the apparel industry can present — and built the processes to deliver consistent results at every order size.

Direct Manufacturer — No Middlemen, No Markup

We own and operate our production facility in Brooklyn, New York. There are no agents, no brokers, and no third parties between you and the people who actually make your tracksuits.

This means:

• Better pricing — no middleman markup on your per-unit cost
• Faster decisions — production questions are answered by the people on the factory floor
• Full accountability — problems are addressed directly, not passed between parties
• Complete transparency — you see every stage of your production

Brooklyn, New York — Fully USA-Based Operations

Our Brooklyn, New York manufacturing base gives US brands specific advantages that overseas manufacturers cannot match: same-timezone communication, faster domestic lead times, FTC labeling compliance built in by default, US sizing standards, and authentic USA manufacturing credentials for your brand positioning.

Flexible MOQ — Every Stage of Growth

Whether you are placing your first sample order of 100 pieces or managing a seasonal wholesale run of 10,000 units, Rajco USA supports your business. Our flexible minimum order quantities mean you are never forced to over-commit on inventory to work with a quality manufacturer.

As a full-service custom tracksuit manufacturer, Rajco USA produces every major tracksuit style across all markets — from athletic performance to premium streetwear to corporate athleisure.

OEM Tracksuit Manufacturing

You provide your complete design specifications — tech pack, measurements, fabric details, color codes, branding placement. We manufacture exactly what you specify. OEM gives you complete creative control and is the preferred model for established brands with in-house design capability.

If your brand has a specific vision for its tracksuit line — a signature fit, a proprietary fabric, a precise construction detail that no competitor can replicate — OEM (Original Equipment Manufacturer) tracksuit manufacturing is the model built for you.

In OEM production, you own the design. You bring the brief, the tech pack, and the creative direction. Rajco USA’s manufacturing team brings the technical execution — pattern making, fabric sourcing, sample production, and bulk cut-and-sew manufacturing — to build your tracksuit exactly as specified, at production scale.

Private Label Tracksuit Manufacturing

We manufacture the tracksuits and apply your brand completely — custom neck labels, woven brand tags, size and care labels, hang tags, and branded packaging. The finished product arrives ready to sell under your name.

In private label manufacturing, Rajco USA produces high-quality tracksuits using proven, refined constructions – and you brand them as your own. Your logo, your labels, your colourways and your packaging. The result is a tracksuit that carries your brand identity completely, built on a production foundation that’s already been refined and tested.

Private label includes:

• Custom woven or printed neck labels
• Branded hang tags
• Woven brand badges
• Size and care labels meeting FTC requirements
• Branded poly bags or retail box packaging

ODM Tracksuit Manufacturing

We offer an existing pattern library of tracksuit styles. You choose a base style, customize the colors, fabrics, and branding — and we produce it under your name. The fastest path to a first collection for brands without design resources.

In our ODM model, the foundational design work is already done. Silhouettes are proven. Construction has been refined. Fabrics are pre-sourced and tested. You step in to customize what matters most to your brand — fit adjustments, colorways, pocket configurations, zipper styles, waistband options, branding placement — and we produce to your modified specification.

What You Can Customize in Rajco USA’s ODM Tracksuit Program:

• Fabric selection from our performance and fashion fabric library
• Colorway development and custom pantone color matching
• Fit modifications — body length, trouser rise, leg opening, sleeve length
• Design detail changes — pocket style, cuff type, collar height, zipper selection

Wholesale Tracksuit Manufacturing

For wholesalers, distributors, and retailers sourcing custom tracksuits in bulk at competitive wholesale pricing — Rajco USA offers scalable production with volume-based pricing tiers, consistent quality across large runs, and reliable lead times.

Our wholesale tracksuit manufacturing serves US sports retailers stocking branded activewear, promotional merchandise companies outfitting corporate clients, team uniform suppliers for schools, gyms, and sports organizations, and large DTC eCommerce brands placing volume orders across multiple colorways and sizes.

Wholesale buyers benefit from Rajco USA’s 90+ years of production consistency — the same quality standards, the same construction precision, and the same US-based project

Rajco USA’s wholesale program covers all major tracksuit fabric categories — cotton/poly fleece blends, French terry, moisture-wicking performance knit, recycled polyester, and brushed fleece — with fabric minimums negotiated at the manufacturer level, giving wholesale buyers access to quality materials at production pricing.

Customization is what makes the difference between a generic activewear product and a brand-building piece that customers love and reorder. As a complete custom sports bra manufacturer, we offer every major customization method in-house.