Custom Shorts Manufacturer USA — Low MOQ, Fast Turnaround | Rajco USA
Rajco USA provides bespoke shorts for a variety of customers, including private brands, sporting teams, and bulk buyers. We provide a complete service from fabric selection to delivery, and cater for a minimum of 50 shorts per style.
Based in Brooklyn, NY, we have been manufacturing custom sport apparel since 1935. Take advantage of our factory direct pricing and avoid the overseas production delays and complicated supply chains.
Why Choose Rajco USA as Your Custom Shorts Manufacturer?
Finding a manufacturing partner shapes your product’s quality, your timeline for bringing your product to market, and your brand’s reputation. Rajco USA blends modern manufacturing capabilities with decades of experience to help brands create custom shorts of the highest quality. We understand that commercial and performance requirements are important in this process.
What You Can Expect from Rajco USA
| What you need | What Rajco USA provides |
| Custom shorts from your design | OEM manufacturing from your tech pack or design files |
| Your brand on every pair | Private label — labels, hang tags, custom packaging |
| Multiple shorts styles | Athletic, gym, board, compression, mesh, cargo, streetwear & more |
| Low minimum order | From 50 units per style per color |
| Custom decoration | Screen printing, sublimation, embroidery, heat transfer |
| Performance fabrics | Moisture-wicking, 4-way stretch, quick-dry, recycled polyester |
| Fast turnaround | 3–4 week standard production from sample approval |
| Samples first | Physical sample before bulk production — always |
| USA-based production | Brooklyn, NY factory — direct manufacturer, no broker |
Looking for a trusted shorts manufacturer? Contact Rajco USA today for a free quote and personalized manufacturing solution.
Types of Shorts We Manufacture
We manufacture every major shorts category. Each style below is available with custom fabrics, colors, branding, and sizing — built to your specifications from 50 units.
1. Athletic & Gym Shorts Manufacturer
The shorts are designed for training, CrossFit, and general use. The shorts are constructed to include polyester and cotton-polyester blends which wick away moisture, along with an elastic drawstring waist and side pockets. The shorts come in 5, 7, and 9 inch inseams.
2. Custom Basketball Shorts
These basketball shorts are made from mesh fabric which allows moisture to be whisked away. They have an elastic waistband featuring a drawstring which allow for an adjustable fit. They come with side pockets, an inner brief lining, and are available in custom sublimation. This allows a full panel of team color for the shorts as well as numbers and sponsor logos.
3. Running & Training Shorts
Lightweight running shorts made with a split or traditional cut with a lining that wicks moisture and dries quickly. Shorts have reflective details for safe twilight training. Designed for unrestricted movement.
4. Compression Shorts
Tight-fitting graduated compression shorts with layered pressure on glutes and thighs. Used as individual or base layer athletic shorts. Features built in polyester-spandex with flat seams.
5. Board Shorts & Swim Shorts
Designed for the beach, surfing, and other water-based activities, These quick-drying boardshorts, made from a water-proof/water-resistant fabric, sport a drawstring waist (with a snap) and a no-chafe inseam. Available in lengths of 16″, 18″, and 20″.
6. Mesh Shorts
Breathable shorts are built with open mesh for optimum airflow. These sports shorts can be made with mesh panels or contrast side mesh panels. Our shorts are made with a lightweight fabric that is ideal for warm climates.
7. Streetwear Shorts
Stylish casual shorts with high-end appeal for streetwear and lifestyle brands. Our shorts are available in 3 materials: French terry, heavyweight cotton fleece, or woven cotton twill. These fabrics also offer custom fit options for oversized silhouettes, mid-thigh cuts, and relaxed straight legs.
8. Cargo Shorts
Structured cargo shorts have a multi-pocket construction and come in cotton twill, ripstop nylon, and poly-cotton canvas. Cargo pockets have a snap or velcro closure. They have reinforced belt loops and either flat-front or elastic-waist designs.
9. Yoga & Pilates Shorts
Yoga, pilates, and low-impact fitness have their perfect high waist stretch shorts. These shorts are constructed of 4-way stretch, have a wide stay-put waistband, and are flat stitched. They come in mid-thigh cycling shorts or shorter sport shorts.
10. Cycling Shorts
We have padded cycling shorts (available both in bib and non-bib styles) with chamois padding, a compression fit, and flatlock seams. Designed with a long distance focus. Tailor sublimation options.
11. Soccer & Football Shorts
Sublimated Lightweight Soccer Shorts are designed to match custom soccer jerseys as part of a full team kit. Incorporating our built-in moisture-wicking mesh and with side vents for airflow, our soccer shorts are perfect for high-intensity play. Our shorts are available with your players’ numbers, as well as your team’s sponsor branding.
12. Fleece Shorts
These shorts are midweight fleece and great for lounging and casual wear. They have an elastic drawstring and side pockets. Available in light (8oz) and midweight (12oz).
Ready to manufacture custom shorts that reflect your brand?
Custom Shorts Manufacturing Services
1. Cut and Sew Shorts
Manufacturing
Starting at the base level, you can design your shorts with our cut and sew manufacturing services. We only utilize cut fabric panels in our production process, meaning you can customize the fit and design at a granular level. This also means we can incorporate your choice of fabric, stitching, and finishes. Our process makes certain that your shorts are completely one of a kind and exclusive to your brand.
2. Private Label Shorts Manufacturing
Use our private label shorts manufacturing services to establish a brand. Each product is customized with your woven labels and printed neck labels, care labels, hangtags, packaging, and branding integrations. With us, you are always ready to go to retail. We help you on your way to brand identity.
3. OEM Shorts
Manufacturing
Already have a finalized design or tech pack? Enjoy our OEM manufacturing services to create fully finished shorts. With your approved details of measurement, materials, branding, and construction, we make shorts how you want them, every time.
4. Custom Pattern Development
Comfort and function in your shorts begin with the patterns, and our talented pattern makers bring your designs to life with fully developed patterns. We create patterns based on your measurements and fit requirements and guarantee production consistency and dependable garment performance for your brand.
5. Tech Pack Assistance
If your design is still being developed, our team can help create a production-ready tech pack. We can help with garment specs and measurements, construction details, fabric, trim, and artwork placement and notes for your manufacturer. Each of these will help you move from concept to production.
6. Sample Development
We create samples before starting mass production to evaluate and approve the samples. This helps to assess and approve the overall quality, fit, fabric, construction, and branding and helps finalize the purchase order. Any changes to the order can be made at this stage.
How Our Shorts Manufacturing Process Works
Every order follows the same structured process — designed to eliminate surprises and give you a finished product that matches your specifications exactly.
Quote request
Let us know what kind of shorts you want in terms of style, fabric, quantity, and branding. We will reply with a price and a lead time within a day.
Tech pack review
Please send your design files with your measurements and any pertinent details. We can assist you in creating a tech pack based on your needs if you don’t have one.
Sample production
A physical sample of your shorts is created for your review. Fabric, fit, construction, and branding will all receive your approval before moving on to the bulk production phase. This is a required step in the process.
Bulk production
Once the sample is approved, bulk production starts. The lead time is 3-4 weeks from the approval of the sample. We update you during production.
Quality inspection
Every order is subject to a thorough multi-point quality check prior to packing. The checks include standards pertaining to seams, measurements, print placement, color, and finishing.
Packing and shipping
Poly bags, boxes, hang tags, custom packaging, and more can be packed and shipped to your location in the USA or internationally.
Shorts Customization Options
| Method | Best For | Works On | Durability |
| Sublimation printing | All-over designs, team kits, full-color graphics | 100% polyester only | Permanent — will not crack, peel, or fade |
| Screen printing | Chest logos, one to six color graphics, bulk orders | Cotton, poly-cotton, fleece | Excellent — 50+ washes with proper cure |
| Embroidery | Brand logos, wordmarks, premium positioning | All fabrics except very lightweight mesh | Excellent — lasts the life of the garment |
| Heat transfer / vinyl | Numbers, names, smaller graphic elements | Most fabrics | Good — 30–50 washes depending on application |
| Puff print | 3D raised logo effect, streetwear positioning | Fleece, french terry, heavier cotton | Good — best on structured fleece fabrics |
Waistband options
- Elastic drawstring waistband – common in most athletic shorts
- Branded woven elastic – custom logo or wordmark woven in waistband
- Flat-front structured waistband – for cargo and chino shorts
- Wide non-slip yoga waistband – for yoga and pilates styles
- Internal compression waistband – for compression and cycling shorts
Pocket options
- Casual and gym shorts have side seam pockets.
- Cargo and utility shorts have cargo patch pockets.
- Running and active shorts have zippered side pockets.
- Running and performance shorts have an internal phone pocket.
- Compression, swim, and minimalist designs have no pockets.
Hem and length options
- 5″ inseam shorts — training and sport
- 7″ inseam shorts — general athletic shorts (most popular)
- 9″ inseam shorts — mid-length casual and gym shorts
- Above knee (12–14″) — board and casual shorts
- Below knee (18–20″) — standard length board shorts
- Split hem — running and cycling shorts
Raw hem / frayed hem — for fashion and streetwear styles
Who We Manufacture Shorts For
The custom shorts we create have limitless options at every level. Here is what you can select.
- Apparel Brands – Custom shorts under private label
- Sports Teams and Clubs – Matching shorts for basketball, soccer and training kits
- Gyms and Fitness Studios – Branded shorts for sale or for staff
- Schools and Universities – Athletic shorts for PE and sports
- Wholesale and Distributors – Bulk shorts for retail or club distribution
- Corporate Clients – Branded casual or active shorts for events or staff
- Sustainable Brands – Recycled poly or organic cotton
- Streetwear Brands – Fleece or French terry shorts for drops
FAQ — Custom Shorts Manufacturing
What is the minimum order quantity for custom shorts?
Our minimum order quantity is 50 units per style per color. This applies across all shorts categories — athletic, gym, streetwear, board shorts, and all others.
How long does production take?
Standard production lead time is 3–4 weeks from sample approval. Sample production typically takes 7–10 days before bulk begins. Rush production is available on select orders — contact us to discuss your timeline.
Can I get a sample before placing a bulk order?
Yes — and we require it. Every order includes a physical sample approval stage before bulk production begins. You review the fabric, fit, construction, and decoration accuracy before we produce your full order.
What decoration methods work on shorts?
Sublimation printing works on 100% polyester shorts and allows all-over full-color designs. Screen printing works on cotton and poly-cotton fabrics for chest logos and graphics. Embroidery works on most fabrics. Heat transfer is available for numbers, names, and small graphic elements.
Do you manufacture shorts with custom waistbands?
Yes. We offer standard elastic drawstring waistbands, branded woven elastic waistbands with your logo or wordmark, flat-front structured waistbands, and wide yoga waistbands. Custom waistband design is available on orders of 100+ units.
Can you manufacture sustainable shorts?
Yes. We manufacture shorts in recycled polyester (rPET), organic cotton, recycled nylon, and bamboo-cotton blends. GRS and OEKO-TEX certified fabric options are available. Ask us for sustainability documentation if you need it for your brand’s claims.
What files do I need to send to start a custom shorts order?
Send us your logo files (AI or vector format), design references or mood board, preferred fabric details, size range, and quantity. If you have a tech pack, send it. If you don’t, we can develop one from your design brief — contact us to discuss.
Do you ship across the USA?
Yes — we ship to all 50 states from our Brooklyn, New York facility. We also ship internationally. Shipping options include standard freight, air freight, and expedited courier depending on your timeline and order size.